Material
U-Beam Technology
The process begins with selecting high-quality steel plates, typically Q235 steel, which is a common grade in China known for its strength and weldability. The thickness of these plates is critical and varies based on the weighbridge's intended capacity, generally ranging from 4 mm to 6 mm for the U-beams and 10 mm to 12 mm for the deck plate.
The flat steel plates are bent into a "U" shape using a bending machine. This is a crucial step that gives the beam its structural integrity. The U-beams are designed to be a specific height, often around 300 mm to 340 mm, to provide a rigid framework for the deck.
During the forming process, a subtle upward curvature or camber (arch) is intentionally engineered into the U-beam longitudinally. When the U-beams are welded to the top deck plate, this built-in upward arch counteracts future structural deflection, ensuring the weighbridge stays flat and maintains weighing accuracy over its lifespan.
Plug-and-Play Combination
Designing a completely bolt-together (plug-and-play) modular weighbridge using U-beam construction is an excellent choice for export and quick field installation. It completely eliminates the need for skilled welders on-site, reduces installation time to a few hours, and allows the entire system to fit neatly into standard shipping containers
i) The High-Strength Splice Plate System: Heavy-duty, high grade steel plates (splice plates) are pre-welded at the factory to the internal ends of the U-beams and the main structural cross-members.
ii) Friction-Type Bolted Joints: On-site, these plates are sandwiched together and secured using high-tensile Grade 8.8 or 10.9 structural bolts (typically M20 or M24 sizes).
iii) Pre-engineered Alignment Pins: To make it truly "plug-and play," factory-machined dowel pins or alignment steps are integrated into the interlocking plates. This ensures that when the modules are crane-lifted into place, they self align perfectly before the bolts are even tightened.
Multi Brand Load Cell Fixing
Our weighbridge structures feature a universal design, offering ample clearance to accommodate multi-brand load cells of various dimensions and high-capacity ratings.
Metal
Summing Box
Our premium pedestal design ensures maximum uptime by protecting critical load cell connections from environmental stress, featuring a sleek, standing silhouette that simplifies technician access and enhances the overall site aesthetic
Load Cell
Protection Jumper
Flexible ground strap (also called a bypass jumper). Its primary job is to protect the delicate electronics inside your load cell from high-voltage surges, such as lightning or welding currents.
Bumper Stopper
These stoppers feature a gusseted design (the triangular support plate). This reinforcement allows the vertical post to withstand massive impact forces without bending or snapping.
Eye Bolt Hanger
Engineered for maximum reliability, heavy-duty eye bolt hangers ensure optimal safety and precision during the critical lifting, positioning, and final installation phases of massive weighbridge structures.
Platform Size
S-Model
S-053X
S-1030X
S-1230X
S-1630X
S-183X
Max.Load (ton)
30t
40t
60t
80t
100t
Size
5m x 3m
10m x 3m
12m x 3m
16m x 3m
18m x 3m
18m x 3.2m
18m x 3.4m
Top Plate Thickness
10mm
10mm
10mm
10mm
10mm
Standard Products
C-Model
C-183X
Max.Load (ton)
120t / 150t
Size
18m x 3.2m
18m x 3.4m
18m x 3.6m
Top Plate Thickness
12mm
Custom - Made products
